The Ultimate Guide to Hexabox Packaging
In the competitive realm of specialty packaging, our Hexabox stands out as a revolutionary packaging solution, providing one-of-a-kind protection with a distinctive design. We are Gorilla Shipper, a trusted family-owned business with over a decade of experience in the packaging industry.
Our patented Hexabox packaging, known in the industry as corrugated shippers, is a testament to our commitment to total protection and environmental sustainability. Separating our lineup from conventional packaging has been a driving force behind what we do, and this innovative design is a unique offering crafted with a passion for product development.
To bring you up to speed on its practical aspects, applications, and eco-friendly attributes, we put together this guide to illuminate Hexabox’s impact on the packaging industry.
What Is a Hexabox?
Crafted with precision and engineering expertise, Hexabox shippers are an innovative marvel, ensuring the utmost safety and security for fragile items, particularly glass bottles. This high-end corrugated box boasts a six-sided design, a departure from traditional packaging norms.
The hexagonal shape is more than a stylistic choice. It’s a strategic one providing numerous advantages, including structural stability and adaptability to various shapes and sizes. This distinctive design, rooted in a commitment to innovation, elevates Hexabox beyond a mere shipping container.
It reflects a thoughtful approach to modern packaging, where form meets function seamlessly. As we examine the intricacies of corrugated shippers, we find practical applications and unique features that significantly expand their use beyond wineries and breweries.
Unique Features of Corrugated Shippers
Embodying innovation and functionality, Hexabox introduces several unique features that redefine packaging standards. The design incorporates lockable push tabs for easy assembly and heightened sturdiness.
Its patented design, comprising six panels forming four outer walls and a double-layered corrugated cardboard interior, shields bottles from contact, promising secure transportation. The top and bottom push tabs anchor the cardboard flooring for an unyielding fit.
Beyond its structural ingenuity, the hexagonal design offers unparalleled durability, safeguarding glass bottles even under the strain of drops and mishandling. Streamlining the packing process, finger holes at the top facilitate easy handling.
Hexabox features extend beyond its protective prowess. Its unique stand-up design boldly displays logos on the exterior for a visually striking element that enhances brand recognition and marketing appeal.
Sustainability and Environmental Impact
Sustainability is more than a concept for Hexabox. It’s inherent in every fiber of its design. We meticulously craft all Gorilla Shippers with an unwavering commitment to environmental responsibility.
The Hexabox’s durable construction maximizes the utilization of corrugated cardboard, a material sourced to reduce carbon footprint. Incorporating cellulose, hemicellulose, and lignin reinforces its circular impact, with fibers capable of being recycled up to 25 times.
What truly sets our corrugated shippers apart are the recycled wood chips and shavings utilized in production, emphasizing a circular approach that minimizes waste. This durable fiberboard is not only 100% recyclable but also biodegradable, ensuring complete degradation within a year, aligning seamlessly with our environmental ethos.
As stewards of responsible packaging practices, our commitment extends beyond functionality. It encompasses the very fabric of sustainable materials and practices that positively impact the planet.
Applications for Shipping and Display
Hexabox, with its robust corrugated cardboard composition, emerges as a versatile solution across diverse industries. The multi-layered design serves as a stalwart shield, ensuring products reach their destination unscathed.
Specifically designed to accommodate bottles, cans, and jars, corrugated shippers are an ideal choice for wine, beer, spirits, soy sauce, condiments, and even olive oil. This stability extends beyond mere protection.
Hexabox provides a durable barrier, keeping contents dry and away from external moisture during transportation. Its adaptability resonates with various sectors, from wine clubs and wineries to small and craft breweries, liquor companies, and non-alcoholic product manufacturers.
The versatility of corrugated cardboard becomes evident as it seamlessly transitions from packaging and shipping to an appealing display in retail stores. This efficient material choice ensures consistency throughout the journey, maintaining its protective qualities even after reaching the end user.
Customization and Branding Options
To elevate your brand presence, use our corrugated shipper as a dynamic canvas for customization and branding. Beyond conventional packaging, Hexabox allows you to imprint a unique identity, ensuring your products stand out from the competition.
Our customization options include logo printing, allowing you to showcase your brand with slogans, symbols, and distinctive messaging on cartons and carriers. The printing process incorporates 1-4 colors, providing a spectrum of possibilities to fortify your brand identity.
Let Gorilla Shippers become a storytelling tool, enabling your business to convey narratives that resonate with customers and foster loyalty. Successful examples abound, such as 19 Crimes and Brengman Brothers, where packaging is an enticing element that expresses company history and values.
Imagine the impact of your Hexabox carton interacting with customers through augmented reality–an innovation that transforms packaging into an engaging and immersive brand representative. With just a little ingenuity on your part, you can secure your products and have the power to build a distinct retail presence.
Assembly and Usage Instructions
Streamlining the assembly process is a seamless journey with our innovative packaging solution. With its lay-flat design, you can maximize storage space until you need to ship products. Here are step-by-step instructions for quick and efficient assembly:
- Lay one Gorilla Shipper Hexabox onto a flat surface.
- Push interlocking tabs outward on the left panel.
- Lift the right and left side panels.
- Bring the two sides together so they meet in the center.
- Fold both sides inward to form a double wall.
- Line the edges up and turn the box onto its side.
- Push each tab into the cutout to lock the exterior walls in place.
- Push the bottom floor inward and slide the side tabs into place.
- Stand the carton up to pack the bottles.
- Gently place two bottles inside on opposite sides of the interior wall.
- Once the bottles are secure, push in the top tabs to lock them in place.
- On the top, you will see finger hole cutouts. Lift the box with the finger holes and place it inside the shipping box.
Optimizing the lifespan of Hexaboxes requires storing them in a clean, dry, and cool environment to prevent damage from moisture, humidity, and extreme temperatures.
Never stack Gorilla Shippers on the floor where they face exposure to unexpected flooding. Proper storage will preserve the integrity and strength of each kit. Also, avoid storing boxes in insect-prone locations to minimize the risk of product loss.
Durability and Reliability Tests
Our commitment to durability and protection goes beyond mere claims.
Gorilla Shipper’s Hexaboxes have undergone rigorous testing procedures to ensure they provide superior protection. All our shipper kits are ISTA 6-FEDEX-A test certified, not only meeting but surpassing the packaging industry’s safety standards.
To obtain the esteemed ISTA 6-FEDEX-A certification, packaging must undergo strenuous trials that simulate real-world shipping conditions. These include:
Drops
Drops and mishandling are common occurrences during transportation. FedEx performs free-fall drop tests to evaluate the reliability of packaging.
Our Hexabox packaging has been dropped from a height of 30 inches for 10 consecutive times onto a flat and firm surface from different angles. These angles include the box’s corners, edges, and faces. Our packaging kits have passed all of FedEx’s free-fall drop tests at different angles, maintaining product integrity with every impact.
Compression
Packaging can encounter significant force and pressure during transit. It is common for boxes at the bottom of a stack to get crushed under the weight.
FedEx evaluates packaging resilience via its compression tests. To perform this test, a packaged product is placed on the bottom plate of a compression machine. The top and bottom plates are then brought toward each other, exerting pressure on the package. Our Hexabox packaging was found to withstand significant pressure, passing the test with flying colors.
Vibration
Trucks and aircraft produce considerable vibration while on the move. These constant vibrations can fracture and crack fragile items like glass bottles.
Vibration testing is conducted to ensure packaging can withstand the rigors of transit. FedEx uses vibration machines equipped with computerized controls to evaluate how well a packaging product can absorb vibrations. Our Hexabox shipper kits maintained product integrity under various frequency settings, demonstrating their resilience in turbulent shipping conditions.
Proven Durability
Compared to traditional packaging materials like cardboard, Hexabox stands out due to its multi-layer construction. While cardboard typically consists of a single layer of thin, stiff pasteboard, our design features multiple layers, providing enhanced protection and durability.
The ISTA’s approval and certification showcase Hexabox’s exceptional performance in stress and impact tests, solidifying its position as a reliable and durable shipping option.
Its ability to withstand various testing scenarios and outperform traditional cardboard options makes it the preferred choice for businesses seeking superior protection from their packaging solutions.
The Ordering and Shipping Process
The order and shipping process of our Hexabox kits is straightforward and efficient. We deliver throughout the US utilizing a system that considers order dimensions, weight, warehouse proximity, and shipping location. While international shipping is not an option, this seamless process provides clear shipping information and allows you to choose your preferred carrier.
To initiate your order, explore our inventory, then select the desired kit size and quantity. Add the items to your cart. You must have a minimum cart value of $300 after all applicable coupon codes. To determine delivery costs, click the calculate shipping icon in the cart totals section for transparent shipping options based on your city and state.
Our live rates, sourced from various carriers, cater to your preferences and range from in-store pickup to LTL shipping. Once you determine the order details, create a Gorilla Shipper shopping account and provide your shipping address. Next, choose your preferred shipping method and enter your payment information.
For those who love additional perks, subscribing to our newsletter unlocks an extra 10% off. First-timers receive an automatic 10% discount using the code welcome10. We also offer sample products upon request, so you can test our patented Hexabox products before placing large orders. With our bulk discounts, the more you buy, the more you save!
Wrapping Up
In summary, Hexabox stands out with its unique features, eco-friendly composition, certified durability, versatile applications, and easy assembly. The benefits are clear: enhanced protection, brand customization, and a commitment to sustainability.
If you need superior packaging solutions, Gorilla Shipper’s patented Hexabox kits are the answer. Shop now to protect your precious cargo while making a lasting impression on your customers. Contact us if you have any questions. We’re here to help!
