Buy more & save more! Enjoy up to 15% off on bulk orders!
Always Competitive Live & Accurate Shipping Rates!
We Also Offer Truckload Pricing. Call Us Today!
  • Shop
    • Shipping Boxes
      • Shipping Boxes
      • no sweat gel packsThermal Protection
      • A white cardboard box open on a tableNew Products
    • Shop By Product
      • Wine
      • Beer
      • A bottle of organic milkAlcohol Free Beverages
      • Jam & Jelly
      • Sauce Shipping Boxes
      • Olive Oil Shipping Boxes
      • Mason Jar
      • Candles
    • Shipper Category
      • Show NowHexaboxTM Shipping Boxes
      • Two bottles next to pulp wine shippersPulp Shippers
      • A bottle next to styrofoam wine shippersFoam Shipping Boxes
      • Candle Shipping Boxes
    • Shop By Container Size
      • 750ml bottle shippers
      • A spirit bottle in front of cardboard packagingShort Shippers (700 – 750 ml)
      • Small Bottle Shippers (375 ml / 12 oz)
      • Can Hexabox ShippersCans Shippers (8 oz, 12 oz, 16 oz)
      • A wine bottle in front of foam packagingMagnum Shippers (1.5L)
      • A wine bottle in front of styrofoam packagingLarge Format Shippers
    • Shipper Type
      • Shipping Kits
      • Cartons
      • Inserts
  • About Us
    • FAQ
    • Blog
  • Tutorials
  • Contact
  • Account
0
  • Continue Shopping
  • Shop
    • Shipping Boxes
      • Shipping Boxes
      • no sweat gel packsThermal Protection
      • A white cardboard box open on a tableNew Products
    • Shop By Product
      • Wine
      • Beer
      • A bottle of organic milkAlcohol Free Beverages
      • Jam & Jelly
      • Sauce Shipping Boxes
      • Olive Oil Shipping Boxes
      • Mason Jar
      • Candles
    • Shipper Category
      • Show NowHexaboxTM Shipping Boxes
      • Two bottles next to pulp wine shippersPulp Shippers
      • A bottle next to styrofoam wine shippersFoam Shipping Boxes
      • Candle Shipping Boxes
    • Shop By Container Size
      • 750ml bottle shippers
      • A spirit bottle in front of cardboard packagingShort Shippers (700 – 750 ml)
      • Small Bottle Shippers (375 ml / 12 oz)
      • Can Hexabox ShippersCans Shippers (8 oz, 12 oz, 16 oz)
      • A wine bottle in front of foam packagingMagnum Shippers (1.5L)
      • A wine bottle in front of styrofoam packagingLarge Format Shippers
    • Shipper Type
      • Shipping Kits
      • Cartons
      • Inserts
  • About Us
    • FAQ
    • Blog
  • Tutorials
  • Contact
  • Account
April 17, 2023

The Best Types of Dunnage for Packaging

In the world of packaging, dunnage plays a crucial role in ensuring that products are sufficiently protected and secured during transportation. Dunnage refers to the materials used to fill empty spaces or to immobilize products during shipping to prevent damage to the product.

Several options are available on the market, each suited for different materials and applications. In this blog post, we’ve rounded up eight types of dunnage packaging you should consider for your products’ safe transportation.

#1 – Air Pillows

Inflatable air pillows are a popular type of dunnage packaging used in the shipping industry to provide reliable cushioning and support to products during transportation. These packaging solutions are lightweight, affordable, and easy to use, making them a popular option for businesses looking to enhance their product’s protection while minimizing shipping costs.

They are an invaluable asset available in several sizes and shapes. They have unique cushions that fill excess space for virtually anything โค from delicate electronics to bulky appliances that need extra padding during shipment. Perfect for void fill, air pillows mold around the product and provide a secure fit, reducing potential jostling during transit.

#2 – Foam Inserts

Foam inserts have unique properties that make them ideal for businesses that need extra protection to transport valuable or delicate products. They absorb shock, vibrations, and bumps, making them the perfect dunnage type for products like computers, automotive and aircraft parts, medical devices, office equipment, jewelry, antiques, and more.

The even distribution of pressure provided by foam inserts prevents jarring during shipping, which can lead to irreparable damage to fragile products. Foam inserts are also water-resistant, preventing damage to products due to exposure to moisture. If your products require a dry atmosphere during shipping, this dunnage packaging is one you should consider.

Foam shippers also maintain consistent temperatures, making them perfect for temperature-sensitive products like wine and vaccines.

#3 – Paper Void Fillers

A box with red paper fillers

When you need to protect products during transit, paper void fill is a viable dunnage type that offers an extra layer of protection. It fills excess space between items and the interior walls of the box, providing a good source of padding for unexpected drops. Paper void fill prevents sliding and moving during transit, making it a must-have material for products that need to remain stationary during shipment.

Paper fillers work exceptionally well when combined with other forms of dunnage packaging, like bubble wrap or foam inserts, to provide a more secure fit. Additionally, this type of void fill is recyclable, making it an eco-friendly packaging option you should utilize to reach sustainability goals. Most businesses use paper for delicate products, gift boxes, glassware, or items that require scratch-resistant protection.

#4 – Bubble Wrap

Bubble wrap is a no-brainer when you need a reliable packaging option for shipping valuable items. Its lightweight design makes it easy to use, as it can provide extra cushioning and protection from possible scratches, shifting, and drops. The impact and pressure-resistant properties of bubble wrap make it an excellent choice for transporting fragile items like mirrors, paintings, appliances, dishes, electronics, glassware, ceramics, and more.

Bubble wrap conforms to the shape of your items, no matter how large or small, providing a snug fit that will keep all contents securely in place during transit. Additionally, bubble wrap is sterile and allows air to flow, which is beneficial for moisture-sensitive products during shipment. With its natural ability to hold items in place and keep them secure, trust bubble wrap as a go-to dunnage packaging solution.

#5 – Foam Peanuts

When shipping fragile items, small appliances, and other goods, you need a solution that keeps products from moving around during transit.

For years, companies have relied on the unique shape of foam peanuts to do just that. Their interlocking design allows them to compress to fill air gaps and void spaces while protecting items with sharp edges or corners. Made from polystyrene foam, which is both resilient and absorbent, foam peanuts prevent the movement of goods during transit.

For eco-friendly packaging solutions, there are biodegradable options such as starch-based peanuts. However, it’s important to note that this type of dunnage, while versatile, should not be used for shipping computers or electronics. When peanuts rub together, they create static electricity, which generates a shock that may discharge into the product.

#6 – Molded Pulp

A wine bottle next to molded pulp inserts

For dependable dunnage packaging that fits snugly, think molded pulp. This material uses molds that are customized to fit the shape of your product, making it an ideal choice for a wide variety of items such as candles, essential oils, personal hygiene products, wine bottles, fruits, vegetables, or even mechanical parts.

If you are a business owner, distributor, or retailer looking to align your branding with sustainable missions, molded pulp shippers make a great impression as theyโ€™re biodegradable and reusable.

Molded pulp is also hypoallergenic and toxin-free, giving you added peace of mind knowing the likelihood that your goods will cause allergic reactions are significantly reduced. And if that wasn’t enough, every piece of molded pulp is lightweight and stackable, so you can reduce shipping costs and save storage space in between shipments.

#7 – Corrugated Inserts

Corrugated inserts are an excellent choice for dunnage packaging for many items and products that face unpredictably rough environments. They are very effective for blocking, bracing, and filling extra space in shipping containers to keep products secure and prevent them from shifting during transit. Companies use these versatile inserts to ensure glassware, ceramic dishes, food items, wine bottles, beer cans, cosmetics, and jewelry remain in place.

In addition to being lower-cost than plastics or bubble wrap, these inserts make a reliable and trustworthy dunnage type that is recyclable and reusable. Corrugated shippers are durable yet lightweight enough to reduce shipping costs and shorten assembly time for faster packing, helping you save more.

#8 – Honeycomb Board

If you’ve never heard of honeycomb boards, you may be shocked at how unbelievably strong and durable this dunnage packaging is. The design includes two corrugated outer layers with reinforced air cells inside, so it is surprisingly lightweight and stiff. This option is versatile and customizable, allowing you to tailor the material to fit the shape of your product.

It’s also recyclable and shock absorbent, so you can ship heavier items such as bathroom fixtures, electronics, furniture, and doors with no worries while remaining environmentally friendly. In addition to being 30% lighter than corrugated cardboard and providing substantial savings, honeycomb boards are strong enough for use as pallets for heavier loads.

Protect Your Products With Gorilla Shippers

As you can see, dunnage packaging is essential for ensuring products remain intact and safe throughout the journey. With this in mind, it pays to invest in high-quality solutions you know will get the job done right. Since 2009, Gorilla Shipper has been an industry leader in supplying superior foam, molded pulp, and Hexabox inserts for securing products during transportation.

Whether you need to ship bottles, cans, or jars, we have a tailor-made packaging solution designed for your needs. All our products are made here in the USA and have passed the International Safe Transit Associationโ€™s (ISTA) safety tests. We also offer discounts on bulk orders. Contact us today to learn more about our ISTA 6-FEDEX-A certified packaging products.

Popular Products

  • 3-Pack Standard Pulp Insert

    PS203

    3-Pack Standard Pulp Insert

    $0.99

    Sold in Units of 5

    $24.75
  • 2-Pack Standard Hexabox Insert

    HS202

    2-Pack Standard Hexabox Insert

    $1.84

    Sold in Units of 5

    $46.00
  • PS102 2 Pack Standard Pulp Shipper Kit

    PS202

    2-Pack Standard Pulp Insert

    $0.91

    Sold in Units of 5

    $22.75
  • PS306

    6-Pack Standard Pulp Carton

    $3.04

    Sold in Units of 10

    $30.40
  • Two wine bottles next to pulp packaging

    PS106

    6-Pack Standard Pulp Shipper Kit

    $5.39

    Sold in Units of 10

    $53.90

Other Articles You Might Like

Man holding a personalized message after unboxing
Packaging

7 Packaging Design Ideas to Make Your Products Stand Out

Effective packaging design is key to capturing consumer attention. As the first point of contact, it showcases your product and brand values, often influencing purchase decisions. In todayโ€™s competitive market, innovative packaging design ideas arenโ€™t just a bonusโ€”theyโ€™re a necessity for boosting brand visibility and standing out.

Read More
Decorative soaps in boxes
Packaging

Why Packaging Is Important for Building a Successful Business

Thoughtful packaging plays a crucial yet often overlooked role in business strategy. Not only does innovative packaging protect products during transport and storage, but it also shapes brand identity and customer perception.

Read More
Three bottles of wine on display in a winery
Packaging

7 Packaging Tips for Shipping Fragile Items

Properly packaging fragile items ensures products arrive intact. Using subpar materials or inadequate preparation results in damaged goods and disappointed customers. Ignoring this process will ultimately harm your business. Imagine opening a box with shattered contents inside.

Read More


Distribution Facilities

Hexabox Shippers: Reno, Nevada & Indianapolis, Indiana

Pulp Shippers: Reno, Nevada & Indianapolis, Indiana

Foam Shippers: Fairfield, California

Categories
  • Shop
  • Hexabox Shippers
  • Pulp Shippers
  • Candles
  • Foam Shippers
  • Thermal Protection
  • New Products

Quick Links

  • Blog
  • Folding Instructions
  • Certifications
  • FAQ’s
  • Contact Us
  • Terms & Conditions
  • Privacy Policy
  • Shipping Policy
  • Sitemap

Newsletter Sign Up

  • This field is for validation purposes and should be left unchanged.

Follow Us on Social Media

© 2025. Gorilla Shipper. All Rights Reserved
866-447-4737
info@gorillashipper.com

Insulated Bottle Shippers

See All Thermal Products >
  • Keep your bottles chilled during transit with Gorilla Shipperโ€™s no-sweat ice packs. Ideal for 700 and 750-ml bottles. Soft, flexible design. Buy in bulk & save!

    HS401

    Coldliner Insulated Insert

    $1.15

    Sold in Units of 100

    $115.00
  • No-Sweat Ice Pack | Reusable & Long-Lasting | Bulk Discounts

    IP08

    No-Sweat Cold Pack

    $0.65

    Sold in Units of 66

    $42.90